Project no.3
Bean Cutter
Project Role:
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Project Manager: Led the design of the mechanical plunger system and managed the electrical circuit wiring.
Project Summary:
This project involved developing a prototype solution to replace an existing bean tip removal machine for Matt & Steve’s Tasty Beverage Company. The goal was to design an automated system capable of cutting the tops of beans flush with the rim of jars without damaging the jars. The project was funded with a $10,000 budget and required the solution to integrate seamlessly into the existing production line.
Key Responsibilities:
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Mechanical Design: Created a CAD model of the mechanical plunger system to precisely cut bean tops, ensuring they did not extend above the jar openings. The design accounted for multiple jar sizes, easy maintenance, and compliance with food-grade material standards.
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Electrical Integration: Hardwired all electrical components while ensuring no exposed wires and included safety measures to prevent loose parts from falling into the jars.
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Client Collaboration: Despite initial client preference for a fully mechanical solution, the project team recommended incorporating a PLC system to simplify maintenance and troubleshooting, demonstrating adaptability and client-focused problem-solving.
Outcome:
Delivered a functional prototype that met the client’s requirements for precision, safety, and efficiency, while also suggesting improvements for long-term system reliability and ease of use. This project showcased the ability to manage complex engineering tasks, integrate mechanical and electrical systems, and adapt to client needs within a constrained budget and timeline.
